AJ Cables

Flexible Connections

ElexoPower – Insulated Copper Braids

Ready-to-install insulated high-current flexible copper busbars for power distribution systems.

ElexoPower HF flexible connections combine high electrical conductivity, operational safety and installation efficiency in a single engineered solution. Factory-assembled terminals, halogen-free insulation and compact geometry allow safe integration into modern electrical systems where space optimization, fire safety and long-term reliability are essential.

Elexo Logo

Construction Features

The conductive braid is manufactured from Cu-ETP copper wires (Ø 0.20 mm) according to UNI EN 13602, available bare or tinned.

Terminals are produced using tinned copper tubes, ensuring stable electrical contact and long-term reliability while minimizing the risk of hot spots during operation.

The insulation layer is made of halogen-free thermoplastic elastomer (TPE HF) with self-extinguishing properties, combining electrical insulation, mechanical protection and improved fire performance.

ElexoPowder insulated bus

Performance & Safety

The high-conductivity copper braid combined with advanced halogen-free insulation provides:

Enhanced fire safety performance

Reduced toxic smoke emission in case of fire

Excellent resistance to vibration and thermal cycling

Fast installation without additional crimping or lugs

Compact connection design for installations with limited space

These characteristics make ElexoPower HF an ideal solution for electrical installations where fire behaviour, reliability and service continuity are critical.

Insulated busbars

Applications

Low and medium voltage switchgear

Electrical distribution panels and busbar systems

Compact flexible busbar connections

UPS and power converter systems

Battery Energy Storage Systems (BESS)

Data centre power distribution

Industrial power installations

Insulated busbar switchgear

Standard Specifications

Cu-ETP UNI EN 13602 copper braid
Tinned Cu-DHP tube terminals
Halogen-free self-extinguishing TPE insulation
Operating voltage: 1000 V AC - 1500 V DC
Operating temperature: -40 °C / +140 °C
Dielectric strength: 20 kV/mm
Insulation thickness: 1.2 - 1.8 mm
Current ratings according to IEC 439 (Ta 35 °C)
Cross sections: 16 240 mm2
Standard lengths: 230 1030 mm

A rounded terminal version (R HF) is also available to simplify installation in compact switchgear layouts.

Busbar systems

Data Sheets

For complete information on ElexoPower insulated copper braids, use the links below to download the product data sheet or the full Elexo catalogue.